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#586982 06/25/19 09:12 PM
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Annual time... in need of a battery box for a 150D. Does anyone have any suggestions on where I can get one for a halfway reasonable price?

Lou1981 #586994 06/26/19 12:02 AM
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These folks have one, but it seems pretty high to me:

https://aircraftpartsandsalvage.com/product_info.php?products_id=29610

Lou1981 #587031 06/26/19 05:22 PM
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Is it just the bottom of part 0413402-6? Could you ask the mech how much labor would be charged to bend up a new bottom end and make the minor repair to the bottom assembly? 1 hr labor and materials should be $110'ish

Here is something that a 12 year old can make in shop class...

https://bogertaviation.com/collecti...50-replacement-battery-box-stc-sa01582se

Lou1981 #587041 06/26/19 08:36 PM
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I’d like to know how the Bogert battery box improves starting performance.

Lou1981 #587045 06/26/19 09:42 PM
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Last edited by AndyKev; 06/26/19 09:43 PM.

Kevin
1970 Cessna 150K N5655G
Concord, CA Buchanan Field KCCR


AndyKev #587056 06/27/19 02:27 AM
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Originally Posted by AndyKev




Has sheet metal repairs riveted to bottom, at typical spots usually acid eaten......

Lou1981 #587090 06/27/19 04:31 PM
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All, thanks for the tips... Brian, I was thinking the same thing... the SS box looks appealing, but I can't see spending $1k on that.

Lou1981 #587093 06/27/19 06:06 PM
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Originally Posted by Justin Ragsdale
Is it just the bottom of part 0413402-6? Could you ask the mech how much labor would be charged to bend up a new bottom end and make the minor repair to the bottom assembly? 1 hr labor and materials should be $110'ish

Here is something that a 12 year old can make in shop class...

https://bogertaviation.com/collecti...50-replacement-battery-box-stc-sa01582se

Originally Posted by Brian Anderson
Originally Posted by AndyKev

Has sheet metal repairs riveted to bottom, at typical spots usually acid eaten......

Originally Posted by Lou1981
All, thanks for the tips... Brian, I was thinking the same thing... the SS box looks appealing, but I can't see spending $1k on that.

My battery box has, and has had for many years, acid-etched holes on the bottom where the battery rests on the "dimples." This has been noted more than once by mechanics during annual, but thus far, they have allowed it to pass. A decade or more ago, I received in the mail, from Brian, a piece of the lid latching mechanism on my old battery box that had broken off that my mechanic was able to rivet onto the battery box and repair it. (Thanks again, Brian). My point is that these boxes are getting older and older, and the supply of used ones is getting less and less, and some day, if we want to continue flying our old birds, we may need to bite the bullet and spend 1.25 AMU or so and and buy a new Bogert battery box. (AC Spruce has them for $873 https://www.aircraftspruce.com/pages/ap/cessna_battery/batterybox11-13488.php).
I have in the past seen plastic aircraft battery boxes that look like they would work fine, and are probably less prone to corrosion, but they are not approved for our airplanes. (They are probably for Experimental aircraft).
Same old story. A part that is cheap and looks like it would work fine cannot be used because it is not approved.

Last edited by Mark_vanWyk; 06/27/19 06:11 PM.

==>> Looks like I'm "stepping away" from aviation after all. Bye, folks!
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Plastic battery boxes work just fine. My Cardinal has one. Came from Cessna that way.

But it’s located in the tailcone, not the hot engine bay. The plastic would not last long under the cowling.

Further, Cessna 150s cantilever the box off the firewall. A plastic box would not be strong enough for that. It would need support underneath.

Last edited by Kirk; 06/27/19 06:15 PM.

-Kirk Wennerstrom
President, Cessna 150-152 Fly-In Foundation
1976 Cessna Cardinal RG N7556V
Hangar D1, Bridgeport, CT KBDR
Lou1981 #587095 06/27/19 07:02 PM
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Does anyone know if there is an inexpensive plastic box that fits inside the metal box? Be nice if we could just replace a plastic "liner" instead of replacing the entire metal box.

Wonder how hot the inside of the battery box actually gets?


Good wife, good friends & a Cessna 150. Life is good.
Terry Monday
1976 C150M N9463U
Greenville, NC
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